Custom Rigid Boxes
Factory-direct custom rigid boxes, magnetic closure gift packaging, and premium setup boxes. Built with heavy-duty greyboard, custom wrapping papers, and luxury finishes.
Premium Custom Rigid Box Production Specifications
Custom rigid boxes (also known as set-up boxes) manufactured by Teal Packaging are engineered using 1.2mm to 3.0mm (800gsm - 2000gsm) solid greyboard cores wrapped in premium litho-printed art paper, natural kraft, textured paper, or synthetic leather. Perfect for cosmetics, jewelry, luxury spirits, electronics, and corporate gift drops. All orders include precise structural CAD dielines, 3D digital proofing, ISO9001 quality compliance, and worldwide DDP freight support.
Custom Rigid Box Formats We Manufacture
Select the structural style that matches your product weight, retail presentation goals, and shipping requirements. All dimensions, wall thickness, and inserts are fully customizable.
Two-Piece Rigid Boxes (Lid & Base)
Classic set-up boxes featuring full or partial telescope lids. Ideal for high-end retail, apparel, luxury cosmetics, and footwear.
Collapsible Rigid Boxes
Folds flat for transit and warehousing to cut international freight costs by up to 70%. Assembles instantly with magnetic corners or adhesive strips.
Magnetic Closure Boxes
Hinged lid packaging equipped with concealed neodymium magnets for a crisp tactile closure. Preferred for influencer kits and VIP gifting.
Shoulder & Neck Rigid Boxes
Features a inner neck extension that creates a flush structural seam between base and lid, exposing an accent color neck ring.
Sliding Drawer Boxes
Pull-out matchbox structure with ribbon pull handles or die-cut thumb notches. Great for jewelry, luxury watches, and tech accessories.
Influencer & PR Kits
Heavy-gauge rigid presentation boxes with multi-layer EVA foam inserts, built to present complete product lines in custom unboxing layouts.
Rigid Packaging Manufacturing Reference Table
Review default substrate specs, finishing tolerance, and production capabilities for international wholesale packaging orders.
| Specification Parameter | Standard Capability | Custom Option / Upgrade |
|---|---|---|
| Core Board Caliper | 1.5mm - 2.0mm Solid Chipboard / Greyboard | Up to 3.0mm extra-heavy greyboard or FSC recycled chipboard |
| Outer Wrap Materials | 128gsm - 157gsm C2S Art Paper | Textured specialty paper, natural kraft, linen, silk, velvet, leatherette |
| Printing Methods | Offset Lithography (CMYK + Pantone Spot Color) | Digital short-run print, inner lid printing, screen printing |
| Surface Finishes | Matte or Gloss Lamination | Soft-touch velvet film, anti-scratch film, spot UV, hot foil stamping |
| Custom Inserts | Custom die-cut card cradles | High-density EVA foam, velvet-flocked trays, molded pulp, satin lining |
| Minimum Order (MOQ) | 100 Units | Scalable to 100,000+ units with volume price breaks |
| Production Lead Time | 7 to 12 Business Days | Rush 5 to 7 business days following digital proof clearance |
* Exact production timelines depend on structural complexity, insert fitting, and specialized surface finishing processes.
Factory-Direct Quality Assurance & B2B Support
We combine structural packaging design expertise with rigorous manufacturing standards so your custom rigid packaging performs reliably throughout international transit and retail display.
Precision Core Construction & Wrap Registration
Every rigid box is built with grooved chipboard corners to ensure clean 90-degree edges, crisp paper wraps, and zero corner tearing or bubbling.
- V-Groove Technology: Sharper corners and flawless structural alignment.
- Zero Bubble Lamination: Automatic gluing machines ensure smooth paper wrapping without air pockets.
- Pantone Color Matching: Spectrophotometer color checking ensures brand consistency across repeat runs.
Custom Engineered Protective Inserts
Protect fragile items and present multiple product components cleanly with internal cradles engineered precisely to your product dimensions.
- High-Density EVA Foam: Die-cut foam topped with paper, velvet, or polyurethane.
- Flocked & Satin Linings: Luxury textile finishes for jewelry, timepieces, and cosmetic bottles.
- Sustainable Cardboard Trays: 100% recyclable paperboard inserts molded to shape.
Frequently Asked Questions: Custom Rigid Boxes
What is the minimum order quantity for custom rigid boxes?
Custom rigid boxes are a specialty luxury format starting at a low minimum order quantity of 100 units. Volume price breaks apply at 250, 500, 1,000, 2,500, and 5,000+ units.
What materials and thicknesses are available for rigid boxes?
Our structural core utilizes 1.2mm to 3.0mm solid chipboard (greyboard). Wrap materials include 128gsm to 157gsm coated art paper, textured specialty paperboard, natural kraft paper, or luxury synthetic leatherette and linen fabrics.
Can rigid boxes be shipped flat to save on freight?
Yes. We manufacture collapsible rigid boxes designed with pre-folded magnetic corners or self-adhesive tabs. They ship 100% flat, saving up to 70% in international freight and warehouse storage costs while setting up in seconds.
How long does bulk rigid box production take?
Standard production takes approximately 7 to 12 business days after digital proof approval. Complex multi-component builds or very high volume orders will have exact schedules confirmed on the written quote.
What surface finishes can be applied to rigid packaging?
We support soft-touch lamination, matte or gloss aqueous coatings, metallic foil stamping (gold, silver, rose gold, copper, holographic), embossing, debossing, spot UV, and custom printed interior wraps.